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Endress Hauser Flow Meter Sizing Software: Applicator Tool Tutorial for Perfect Planning

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Endress Hauser Flow Meter Sizing Software Applicator Tool Tutorial for Perfect Planning

Quick Answer: The Endress Hauser Applicator tool builds a flow meter model code from your process data. It is free for basic use but limited to Endress Hauser products. Silver Instruments gives the same sizing support across Coriolis, electromagnetic, ultrasonic, vortex, oval gear and thermal mass flow meters.


Many engineers in Southeast Asia, Oceania and the Middle East use the Applicator tool for first pass planning. It is useful when you know your fluid, flow range, pressure and temperature. But procurement often needs price and lead time comparison. This tutorial covers the basic workflow and shows how to get a free sizing check from Silver Instruments.

What the Applicator Tool Does for You

The online tool asks for the process medium, operating conditions, output and approvals. Typical inputs include a DN50 pipe, a flow range of 2 to 20 m³/h, 35 °C and 8 bar. You select 4-20 mA HART and ATEX Zone 1 if needed. The result may suggest a smaller DN40 sensor to improve accuracy and reduce cost. The tool gives a full model code with sensor type, liner material, electrode material, process connection and cable entry.


For a seawater feed line the tool may suggest an electromagnetic flow meter with a PTFE liner and titanium electrodes. For a palm oil batching skid it may suggest a Coriolis mass meter with 316L stainless steel wetted parts. These are solid starting points. Software sizing works well when the input data is accurate.

Step by Step Planning with Applicator

Step one. Write down the real operating window. Do not size for one flow rate only. A filter feed pump may run at 5 m³/h normally but peak at 18 m³/h during backwash. Step two. Check the medium properties. Conductivity matters for electromagnetic meters. Viscosity matters for oval gear and Coriolis meters. Step three. Match wetted materials to your fluid. Acid lines need PTFE or PFA. High chloride water needs titanium or Hastelloy electrodes. Step four. Review pressure drop. A Coriolis meter that is too small causes high loss. A vortex meter that is too large loses signal at low flow.


We have seen engineers skip viscosity data. That causes a bad Coriolis sizing for heavy fuel oil at 25 °C. A customer in Vietnam entered a diesel flow of 8 m³/h for a generator line. The tool proposed a small oval gear meter. That was fine for clean diesel. But the same skid handled recycled diesel with particles. We suggested a larger oval gear meter with a strainer and PTFE gears. Software alone cannot always catch this.

Where Applicator Falls Short for Procurement Teams

The main limit is brand lock in. The tool does not show price or lead time from Silver Instruments, Yokogawa, Krohne or Emerson. For a small plant in Peru or a water project in the Philippines, local price and delivery time matter. The tool also assumes you know exact process data. Many buyers only know pipe size and fluid name. A distributor may need a quote with three options in one day. That is not what the tool is built for.


Application support is another gap. The tool will no

Endress Hauser Flow Meter Sizing Software: Applicator Tool Tutorial for Perfect Planning
t tell you to use a remote display on a vibrating pump skid. It will not remind you to specify a PTFE liner for sodium hypochlorite. These details come from field experience.

Silver Instruments Sizing Service for Real Projects

Silver Automation Instruments sells Coriolis mass flow meters, electromagnetic flow meters, ultrasonic flow meters, vortex flow meters, oval gear flow meters, thermal mass flow meters and pressure transmitters. We serve end users and distributors in Southeast Asia, Oceania, Latin America, Africa and the Middle East.


Send us your process data and we return a recommended model with a budget price. Include the fluid name, flow range, pipe size, pressure, temperature, viscosity if known, conductivity if known and the required output. A typical request reads: a desalination plant in Oman needs a seawater flow meter for a DN100 line at 60 m³/h, 6 bar, 35 °C and 4-20 mA HART output. We respond with a specific model, liner and electrode choice, process connection and lead time. You can compare that against the Applicator result. In many cases our price is 20 to 40 percent lower for a similar specification.

Send your pressure in bar, temperature in °C, pipe size in DN and flow range to Tel: +86-25-68650347 or WhatsApp: +86-25-52155837. You can also reach us on WeChat: +86 15365082610.

FAQ: 5 Key Sizing Questions

Question 1. Do I need an Endress Hauser account to use the Applicator tool?
Basic use requires a free account. If you do not want to register, just send your process data to Silver Instruments. We do the sizing without any portal.

Question 2. Which flow meter is best for low conductivity fluids like deionized water?
Electromagnetic meters need about 5 µS/cm minimum. For deionized water or condensate an ultrasonic flow meter often works better. We supply inline and clamp on ultrasonic meters for low conductivity lines.

Question 3. Can Silver Instruments help with ATEX or hazardous area approvals?
Yes. We supply flow meters with ATEX Zone 1 or Zone 2 certification. We also provide IECEX options. Tell us the zone, gas group and temperature class. We check the certificate before quoting.

Question 4. What is the typical lead time for a sized flow meter?
Standard models ship in 7 to 15 days after drawing approval. Custom liners or special electrode materials may take 4 to 6 weeks. We keep common DN15 to DN100 electromagnetic and oval gear meters in stock.

Question 5. Does Silver Instruments sell Endress Hauser flow meters?
We do not sell Endress Hauser products. We are an independent manufacturer and supplier. Many clients use the Applicator result as a reference and then order from us with a similar specification at lower cost.


Use the Endress Hauser Applicator tool for a first pass. Then send the same data to Silver Instruments. You get a free sizing review, a model recommendation and a budget price. Most requests are answered within one day. No account needed.

Contact Silver Automation Instruments. Tel: +86-25-68650347, WhatsApp: +86-25-52155837, WeChat: +86 15365082610. Website: flow-meter.com.au

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